Sep. 22, 2023
There are many types of multi-head liquid filling system machines, among which fully automatic filling machines, semi-automatic filling machines, peristaltic pump filling machines, etc. can all be used as multi-head liquid filling machines. Their structures and working principles are different, and each has its own advantages.
Today I’m going to talk about peristaltic pump filling machines UTF series. The standard drive unit has 4 channels. The sub-control can be customized with 2 to 32 channels. The sub-control can store 36 sets of data, and the central control can store 20 sets of data. You can set the filling time, filling liquid volume, and filling times. There is a filling stop function when the bottle is missing. It is suitable for large-volume filling of enterprises.
UTF01 is suitable for pump heads: DG series, YZ1515x, YZ2515x, TX315, TX325, LP15-6, and the maximum flow rate of a single channel can reach 4560ml/min.
UTF02 is suitable for pump heads: KZ series, LP25-6, the maximum flow rate of a single channel can reach 6000ml/min.
UTF03 is suitable for pump heads: YZ35 and YZ35-13. The maximum flow rate of a single channel can reach 12L/min.
UTF04 is suitable for pump heads: YZ35 and YZ35-13. The maximum flow rate of a single channel can reach 12L/min.
Advantages of the Liquid Filling System:
Precise angle control technology enables high-precision filling.
Color touch screen operation, friendly interface, animation display filling status, and filling parameters and system settings are displayed on the same screen.
Smart calibration function ensures the accuracy.
Sub-control can store 32 sets of data, and unified control can store 20 sets of data, saving users time in setting parameters and improving work efficiency.
The bottle shortage stop-filling function monitors the bottle shortage status during work in real time to prevent operating errors.
Low-shear pumping liquids.
External control adopts RS485/MODBUS communication protocol and analog control.
It can automatically save the control parameters from the last power outage.
Multiple calibrations can be performed to reduce flow errors and ensure flow accuracy.
Features a convenient full-speed button to quickly fill or empty the hose.
The pump body has a simple and beautiful appearance, small in size, and is easy to use. The shell is treated with electrostatic anti-corrosion spraying to extend the service life of the pump.
Application of Liquid Filling System Machine:
Peristaltic pump liquid filling systems have a wide range of applications in various industries. Some common applications include:
1. Pharmaceutical Industry: Peristaltic pump liquid filling systems are commonly used in pharmaceutical manufacturing for filling vials, bottles, syringes, and other containers with liquid medications, vaccines, or sterile solutions. The gentle pumping action of peristaltic pumps helps maintain the integrity and sterility of the pharmaceutical products.
2. Food and Beverage Industry: Peristaltic pump liquid filling systems are used for filling bottles, jars, and containers with various food and beverage products, such as sauces, juices, oils, and dairy products. The sanitary design and accurate dosing capabilities of peristaltic pumps make them suitable for handling food products.
3. Cosmetics and Personal Care Industry: Peristaltic pump liquid filling systems are used for filling containers with cosmetics and personal care products, such as lotions, creams, shampoos, and perfumes. The gentle pumping action of peristaltic pumps helps maintain the consistency and quality of these products.
4. Chemical Industry: Peristaltic pump liquid filling systems are used for filling containers with various chemicals, solvents, and reagents. The chemical compatibility and precise dosing capabilities of peristaltic pumps make them suitable for handling a wide range of corrosive or sensitive chemicals.
5. Laboratory and Research Applications: Peristaltic pump liquid filling systems are used in laboratories and research facilities for precise and controlled liquid dispensing. They are commonly used for filling test tubes, cuvettes, microplates, and other lab containers with reagents, samples, or culture media.
6. Water and Wastewater Treatment: Peristaltic pump liquid filling systems are used for dosing and metering chemicals in water and wastewater treatment processes. They are commonly used for adding disinfectants, pH adjusters, coagulants, and other chemicals with accuracy and reliability.
7. Biotechnology and Life Sciences: Peristaltic pump liquid filling systems are used in biotechnology and life sciences applications, such as cell culture, fermentation, and media preparation. They are suitable for aseptic and sterile processes, ensuring the integrity and quality of biological samples and solutions.
8. Automotive and Industrial Applications: Peristaltic pump liquid filling systems are used in automotive and industrial processes for metering and dispensing fluids, lubricants, and chemicals. They are commonly used in assembly lines, manufacturing processes, and equipment maintenance.
These are just a few examples of the applications of peristaltic pump liquid filling systems. The versatility, accuracy, and reliability of peristaltic pumps make them suitable for a wide range of industries and processes that require precise liquid dispensing and dosing.
Why choose a peristaltic pump as the liquid filling system？
Filling range peristaltic pumps provide flexible solutions for chemical processing, wastewater applications, food and beverage, and more. When used with a variable speed drive or PLC, pump flow can be adjusted to accurately meter or dose fluid.
Peristaltic pumps have fewer mechanical parts compared to other pump technologies, reducing the maintenance required on wearing parts.
When maintenance is needed, servicing this pump is quick and easy. Regular maintenance includes simple hose replacement, reducing the total cost of ownership.
The fluid does not come into contact with any other part of the pump except the inner surface of the hose or tube.
The drum delivers fluid through a hose or pipe, so a vent valve is not required. The rollers squeeze the hard tube to prevent backflow and eliminate the need for mechanical seals, resulting in a seamless system.
Flow can occur in either direction within the hose. This bidirectional flow allows users to easily clean hoses by flushing lines and process piping systems.
Peristaltic pumps are easy to set up, operate, and maintain, requiring no specialized training. Peristaltic pumps do not require compressed air and do not rely on valves that can become clogged. Peristaltic pumps are ideal for handling abrasive and shear-sensitive fluids.
If you want to know more about the Chonry UTF series liquid filling system, you can check the product parameters on our website: www.crpump.com , or you can directly consult online customer service or email to [email protected]
Baoding Chuangrui Precision Pump Co., Ltd. is located in Hebei of China. Started production of the peristaltic pump in 2010, as the top pump manufacturer in China, we now have 30 series production including peristaltic metering pump, pump head, dispensing filling system, micro gear pumps and industrial peristaltic pumps.
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