Dispensing & Filling Peristaltic Pump System

UTF01 peristaltic pump

UTF01 is a filling peristaltic pump independently developed by Chuangrui Pump. It consists of an intelligent filling system and the main controller. The standard drive unit is 4 channels (2 3 4 5 6 optional),

which can be expanded up to 32 channels. UTF01/YZ1515x can be adapted to 7 different tubes, which can fully meet customer application needs and provide more flow selection.UTF01 can be installed with multiple types

of pump heads and adapted to multi-specification tubes, which can fully meet customer application needs and provide more flow selection. Various functions, large screen display, touch screen operation, accurate flow,

make filling production more peace of mind. Multiple channels can be opened at the same time for liquid filling, or the filling value of each channel can be set individually for filling. Support customized solutions.

Product features

Filling system	Main controller
Independent drive unit for easy mechanical matching	Large screen touch (7 inch / 10 inch) simple and intelligent
Independent key setting address /fine-tune flow	Manual touch screen /communication instruction, dual operation
Cascadable structure to 32 channels	Arbitrary control of each channel start /stop, forward / reverse
Online / offline flexible dual working mode	Arbitrar hannel simultaneousfilling or suck back
Support internal control / externalcontrol/communication control	Supports simultaneous suck back function of all channels (angle / delay)
Single channel No bottle No filling functiondrive	Support customer parameter scheme saving and retrievalmatching
Fine adjustment / calibration during filling processmatching	Provide scale adjustment / volume calibration function
Stable operation, strong anti-interference ability	Provide online filling volume adjustment function
Fault alarm to ensure safe production	Provide WiFi function (optional)
Stainless steel housing, sturdy, corrosion-resistant and easy to clean	RS485 bus communication interface, easy external control

Function Destription

Control Mode	Offline Mode	The filling operation is controlled by the main controller.
Control Mode	Online Mode	Through the external signal, the start-up of filling operation and the stop filling function are realized. When it is used together with the filling machine, the filling machine provides the start signal to complete the synchronization of liquid filling and bottle moving of the filling machine, and the filling machine provides the bottle missing signal to complete the function of bottle missing and stop filling.
Fill/ Recycle	Filling Function	Filling is an auxiliary process of filling, which can quickly fill the liquid into the pipeline, consistent with the direction of filling work.
Fill/ Recycle	Recovery Function	Recovery is to quickly collect and recover the liquid in the pipeline from the outlet of the pipeline after filling, which is opposite to the direction of filling work. All channels can be carried out simultaneously or individually.
Back draw/ Reverse	Back draw Function	Effectively avoid liquid drop during shutdown. Contains two processes of suck-back delay and reverse running.
	Back draw Delay	The time between allocation completion and the start of the reversal.
	Reverse Operation	After the suck-back delay is over, the reverse rotation operation is started, and the reverse rotation angle is 0-1000 degrees.
Operation / Display	Membrane button operation	The membrane address can be used to set the channel address and adjust the filling liquid volume online.
	LED display function	LED display channel address or adjust liquid volume ratio online.
	Touch function	The touch screen operation controller controls the filling operation.
	PC operation	Host computer operation controller-adopts RS485 communication interface and supports ModbusRTU protocol. The host computer sends instructions to the filling unit controller to set controller parameters and control filling operations.
	Wireless connections	Optional WIFI module for wireless connection control.
Function Features	Quantitative Filling Function	The filling system execution unit can be fitted with a variety of pump heads and adapted to a variety of hose sizes. The controller sets the filling volume for quantitative filling.
	Lack of bottle filling stop function	Each channel has an independent bottle-out signal receiving terminal. When a bottle-out signal is received, the system will stop the filling operation of the channel.
	Liquid calibration function	It is used for accurate calibration of filling volume. Each channel can independently perform online scale adjustment, weighing calibration, and multiple weighing calibration.
	Channel enable function	You can set the enable or disable of each channel arbitrarily. The prohibited channels will not be filled.
	Customer data storage function	Filling series parameter settings can be saved as commonly used data, and the saved parameter scheme can be called as required.
	Password protection function	By setting a password, the system parameters set by the user are protected to prevent misoperation.

Flow range	2280ml/min
Speed range	0.1-600rpm
Filling accuracy	<±2%
Control method:	Touch screen main controller + upper and lower film buttons + wireless / external control
Display mode	7 inch / 10 inch industrial touch screen + four LED digital display
Key mode	scale adjustment mode and address setting mode
Control mode	offline mode, online mode
Applicable pump head	DG series、YZ1515x、YZ2515x、TX315
Calibration method	scale adjustment, volume calibration
Flow fine-tuning range	80%-120%
Customer data storage	20 groups
Outlet pressure	0.1-0.12MPa
Fuse rating	10
Maximum voltage fluctuation	+/- 10% of nominal voltage Nominal voltage
Protection level	IP31
Storage temperature	-25 ° C to 65 ° C (-13F to 149F)
Working humidity	20%-80%
Communication protocol	ModbusRTU standard protocol
Wireless connection	WiFi optional
Communication interface	Rs485 bus, touch screen to set communication address, baud rate, parity, stop bit
Operating temperature	0 ° C to 40 ° C (32F to 104F)
Power supply:	Controller - AC90-260v / 50 / 60Hz, single group system - AC180-260v / 50 / 60Hz
Power interface	input-single-phase 220ACV power input terminal, output-single-phase 220ACV power cascade output terminal
Power	400W(single group filling unit-4 heads)
Motor	57 step motor
Motor voltage	DC 48V
Power	400W(single group filling unit-4 heads)
Fuse rating	10
Maximum voltage fluctuation	+/- 10% of nominal voltage Nominal voltage
Protection level	IP31
Operating temperature	0 ° C to 40 ° C (32F to 104F)
Storage temperature	-25 ° C to 65 ° C (-13F to 149F)
Working humidity	20%-80%

Performance Index

Filling volume	0.1ml-9999.99ml/time	Display adjustment resolution: 0.01ml
Filling time	0.1s-9999.9s/time	Display adjustment resolution: 0.1s
Filling times	0-9999time	"0" is an infinite loop
Back suction speed	0-1000°	Display adjustment resolution: 1°
Back suction delay	0-300rpm	Display adjustment resolution: 1rpm
Interval time	0.5s-9999.9s/time	Display adjustment resolution: 0.1s
Channels number	channel / unit (standard), 23456 channel / unit (optional)	Scalable up to 32N4
Back suction delay	0s-60s	Display adjustment resolution: 0.1s

Suitable pump head & Flow reference (ml/min)
Pump head	YZ1515x	YZ2515x	DG1~12（6）	DG1~12（10）	TX315

	0.1-600rpm	0.1-600rpm	0.1-100rpm	0.1-100rpm	0.1-400rpm
Tube	13\|14\|19\|16\|25\|17\|18#	15# 24#	0.50.8,11,21,2.40.8,3*1		13\|14\|19\|16\|25\|17\|18#
UTF01	0.007-2280	0.17-1740	0.002~36	0.0015~27	0.008-2000

Filling system & Main controller · Speciﬁcations materials

Size	Main controller-220x63x138 (mm)	Single group system-760x250x210 (mm)
Shell material	Main controller-304 stainless steel	Single group system-760x250x210 (mm)
Weight	Main controller-1.35KG	Single group system-16.85KG

Dispensing & Filling Peristaltic Pump System - UTF01

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